Prozesstechnik

Pressure, gas, and level monitoring – remotely monitor distributed systems and prevent downtime

Continuously monitor fill levels, pressure values, and leaks in distributed gas and pressure systems – identify supply risks early, reduce emergency call-outs, and ensure long-term operational safety.

Early alerting
Critical fill levels and pressure drops are reported immediately – before supply interruptions or safety incidents occur.
Optimized replenishment and service planning
Real-time fill level data replaces periodic inspection trips – service calls are planned strategically, not based on guesswork.
Retrofit instead of new installation
Digitize existing systems – without retrofitting, without interfering with the equipment, and without any operational downtime.
Plug-and-play upon delivery
Up and running in hours. No on-site IT infrastructure required—simply plug in and get started.
Challenge & Solution
The problem

Distributed pressure and gas systems without remote monitoring – unknown fill levels, supply risks, and safety issues

Gas containers, cryogenic tanks, and pressure control systems are often only checked locally or periodically. Unknown fill levels, pressure deviations, or leaks remain undetected until they lead to supply risks, safety issues, or unplanned emergency call-outs – with direct consequences for operational safety and operating costs.
  • Lack of transparency regarding fill levels and pressure status
  • Supply risks and safety issues due to undetected leaks
  • Inefficient service planning due to periodic inspection trips
The PSsystec solution

IoT remote monitoring for pressure, gas, and fill level systems – continuous, cellular-based, and retrofit-ready

The PSsystec IoT solution records fill levels continuously or as limit values, along with pressure, temperature, and optionally flow rate – supplemented by operating states, leak signals, and alarm or fault contacts. All data is transmitted via cellular network, requiring no local IT infrastructure and no interference with existing equipment.
  • Fill level, pressure, and temperature continuously recorded via cellular network
  • Leak signals, alarm, and fault contacts reported automatically
  • Commissioning in just a few hours, scalable to hundreds of locations
Benefits

Systems under control – from fill level monitoring to service planning

Permanently transparent

Keep an eye on available gas and media quantities at all times
Fill levels and pressure states are continuously recorded and displayed centrally – no location without an up-to-date data basis, no surprises in supply.

Alerted early

Identify critical conditions before they escalate
Receive immediate alerts for low levels, pressure drops, or leak signals – proactive action instead of reactive emergency measures.

Targeted planning

Optimize replenishment and service scheduling
Real consumption data and level trends enable precise service planning – fewer unplanned trips, reduced labor requirements, and lower operating costs.

Operate more securely

Increase operational safety at distributed sites
Continuous monitoring of pressure, levels, and leak signals permanently reduces safety risks – even at unmanned and hard-to-reach locations.

Measurably reduced

Lower emergency call-outs and operating costs
Early alerts and optimized service planning significantly reduce unplanned emergency call-outs – with a direct impact on operating costs and staff scheduling.

PSA-certified

Certified & secure
PSA-certified digitalization process – from gateway and mobile network to cloud, GDPR-compliant and cybersecurity-tested.

IoT digitalisation — without detours.

PSsystec supports projects from requirements analysis through to a fully operational IoT solution — the right solution for every use case, cellular-based, retrofit-ready and immediately deployable.

Ready-to-use solutions

The right products
for the use case

Coordinated, proven in practice and ready for immediate operation.

Case Studies

IoT Projects

from Real-World Practice

compressed air system

To the case study

gas systems

> 2000
Monitored gas systems
50%
Reduction of unplanned service operations
To the case study
Alle Case Studies
Contact

Direct Sales Contact

For product enquiries, pricing and individual configurations.

Horst Lange

Head of Sales