Prozesstechnik
Compressed air and compressor monitoring – monitor systems remotely and avoid failures
Continuously monitor compressed air systems and compressors, detect failures and pressure drops early, and permanently reduce unplanned downtime in production and operations.
Early fault detection
Pressure drops, overheating, and operational anomalies are reported immediately – before unplanned downtime occurs.
Condition-based maintenance
Real operating data replaces rigid maintenance intervals – service calls are planned strategically, not based on guesswork.
Retrofit instead of new installation
Digitize existing systems – without retrofitting, without interfering with the equipment, and without any operational downtime.
Plug-and-play upon delivery
Up and running in hours. No on-site IT infrastructure required—simply plug in and get started.
Challenge & Solution
The problem
Compressed air systems and compressors without remote monitoring – faults go undetected, and downtime catches operations off guard.
Compressed air systems and compressors are often mission-critical in production, industry, and infrastructure – a failure impacts the entire operation. Without continuous monitoring, pressure drops, overheating, and gradual deterioration in operating conditions go unnoticed until unplanned downtime occurs. Rigid maintenance intervals increase costs without improving actual equipment availability.
Unplanned downtime due to undetected pressure drops and faults- Lack of transparency regarding operating status and utilization
- Rigid maintenance intervals unrelated to the actual condition of the equipment
The PSsystec solution
IoT remote monitoring for compressed air systems and compressors – cellular-based, retrofittable for existing systems
The PSsystec IoT solution captures operating data directly from the compressor via Modbus and transmits it via cellular networks using LTE and NB-IoT – no local IT infrastructure required, no interference with existing equipment. Suitable for compressor racks, compressor stations, and outdoor HVAC systems.
Operating data captured and transmitted via Modbus over cellular networks [INFORMATION MISSING: complete list of data points, e.g., pressure, temperature, run times, energy consumption]- Immediate alerts for pressure drops, overheating, or faults
- Commissioning in just a few hours, without interfering with the compressor system
Benefits
Compressors under control – from operating status to maintenance planning
Permanently monitored
Operating status in view at all times
Compressed air systems and compressors are monitored continuously – operating status, utilization, and anomalies can be accessed remotely at any time, without the need for on-site presence.
Detected early
Identify faults and pressure drops in good time
Deviations in operating status are reported immediately – preventing unplanned downtime before it impacts your operations.
Targeted maintenance
Plan maintenance based on actual condition
Real operating data and runtimes replace rigid calendar intervals – service calls are only triggered when they are actually necessary.
Higher availability
Increase system availability and operational reliability
Continuous monitoring permanently reduces unplanned downtime – keeping your compressed air supply stable and your operations running without interruption.
Reduced costs
Measurably lower operating and maintenance costs
Fewer emergency call-outs, more targeted maintenance, and earlier fault detection have a direct impact on operating and maintenance costs. [INFORMATION MISSING: concrete savings potential in % if available]
PSA-certified
Certified & secure
PSA-certified digitalization process – from gateway and mobile network to cloud, GDPR-compliant and cybersecurity-tested.
IoT digitalisation — without detours.
PSsystec supports projects from requirements analysis through to a fully operational IoT solution — the right solution for every use case, cellular-based, retrofit-ready and immediately deployable.
Ready-to-use solutions
The right products
for the use case
Coordinated, proven in practice and ready for immediate operation.
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Contact
Direct Sales Contact
For product enquiries, pricing and individual configurations.
