Energiemanagement
Industrial peak shaving – actively lower peak loads and reduce demand charges
Track energy consumption per machine and product transparently, proactively cut peak loads, and establish a foundation for reliable unit cost calculations and investment decisions.
Active peak shaving
Identify peak loads before they occur – load management based on real measurement data, not estimates.
Allocate energy costs per machine
Transparent consumption data per production line – the foundation for reliable unit cost calculation.
Retrofit instead of new installation
Digitize existing systems – without retrofitting, without interfering with the equipment, and without any operational downtime.
Plug-and-play upon delivery
Up and running in hours. No on-site IT infrastructure required—simply plug in and get started.
Challenge & Solution
The problem
Production facilities without measurement transparency – peak loads drive up capacity charges, and energy guzzlers remain undetected.
In manufacturing, energy costs are a significant expense – and often one of the least transparent. Without detailed measurement per machine and production line, standard meters only provide aggregate totals. Peak loads occur unchecked, leading to high capacity charges that could be significantly reduced with targeted load management.
No overview of energy consumption per machine and product- Uncontrolled peak loads and high capacity charges
- No production-related basis for unit cost calculation
The PSsystec solution
IoT load profile monitoring for production facilities – machine-specific, cellular-based, and retrofit-ready
The PSsystec IoT solution records electrical power and energy per machine and production line in 1- to 15-minute intervals – including machine status, production volumes, and peak events. Data is transmitted via cellular network and is available for active load management and unit cost calculation.
Electrical power (kW) and energy (kWh) per machine recorded in 1–15 min intervals- Machine status, production volumes, and peak loads reported automatically
- Commissioning without interfering with production infrastructure
Benefits
Production under control – from the machine to the capacity charge
Fully allocated
Make energy consumption per machine and product transparent
Every machine and every production line is measured individually – energy costs can be directly attributed to the product, not just the facility as a whole.
Reliably calculated
Base unit cost calculations on data
Replace estimates with actual consumption data per production cycle – making unit cost calculations more precise and price negotiations more robust.
Actively capped
Reduce peak loads through targeted load management
Peak events are detected and reported before they drive up demand charges – active peak shaving based on real measurement data instead of reactive measures.
Direct savings
Measurably lower demand charges
Reduced peak loads have a direct impact on demand charges – one of the most effective levers for lowering energy costs in industry.
Informed decisions
Secure investment and planning decisions
Transparent consumption data per machine provides an objective basis for investment decisions, machine runtime optimization, and production planning.
PSA certified
Certified & secure
PSA-certified digitalization process – from gateway and mobile network to cloud, GDPR-compliant and cybersecurity-tested.
IoT digitalisation — without detours.
PSsystec supports projects from requirements analysis through to a fully operational IoT solution — the right solution for every use case, cellular-based, retrofit-ready and immediately deployable.
Ready-to-use solutions
The right products
for the use case
Coordinated, proven in practice and ready for immediate operation.
Contact
Direct Sales Contact
For product enquiries, pricing and individual configurations.
